Our Manufacturing Process
Step 1: Material Selection
Material selection is crucial for balancing performance, durability, and cost. We often use alloy steels for their superior strength, wear resistance, and machinability.
Our selection process involves:
– Performance Evaluation
– Manufacturability
– Cost Efficiency
– Sustainability
Step 2: Billet Cutting
Billet cutting is a precise process that ensures strength and efficiency. It starts with selecting high-quality billets, followed by precision cutting using advanced machinery to achieve optimal size and minimal waste. This meticulous approach lays the foundation for superior components.
Step 3: Billet Heating
Billet heating is the crucial first step in forging, ensuring optimal temperature control for seamless shaping, reduced material stress, and enhanced properties. Our advanced technology delivers uniform heat distribution with energy efficiency, guaranteeing superior forgeability for high-performance components in various industrial applications.
Step 4: Forge
Forging excellence with a 1500-ton Rowetta hot forging press, we shape metal with precision for superior strength and durability. Our advanced process ensures optimal grain flow, enhanced mechanical properties, and minimal material waste.
Step 5: Trimming
At our forging company, we ensure precision and quality with our 200-ton Bliss trimming press. This process removes excess material, refining each component for optimal shape, accuracy, and performance. Trust our expertise for strong, precisely crafted forged parts.
Step 6: Post-Forging Operations
Forging isn’t just about the hammer strike—it’s about precision beyond the press. At our facility, we refine each component with advanced post-forging operations for superior quality and finish.
Surface Perfection – Belt grinding removes excess material and smooths rough edges.
Unmatched Accuracy – Ensuring flawless dimensions and consistency.
Enhanced Performance – Grinding, polishing, and deburring boost durability and functionality.
Strength meets precision in our post-forging process, delivering excellence in every piece!
Step 7: Quality Control
At our forging company, quality is our foundation. Every product undergoes rigorous testing, from raw material analysis to advanced NDT and metallurgical evaluation, ensuring unmatched strength and reliability. With a zero-defect mindset, we don’t just meet standards—we exceed them.
Step 8: Dispatch
At Sumaki Hindforge, our dispatch process guarantees precision, quality, and on-time delivery. With rigorous inspections and a seamless logistics system, we ensure efficiency, reliability, and customer satisfaction—because your success is our commitment.